Skill Metalforming Technologies has committed to reducing cost in
the manufacturing process by incorporating technology in
- Stamping
- Welding
- Assembly
We use die sensoring technology to transform the stamping press
into a "smart" press. Not only does the sensoring protect the die,
it enables the press technician to be proactive in quality and processing.
This activity helps to drive out costs enabling Skill be competitive
on the global market.
The Technology Department integrates sensor technology into our
stamping dies to measure the following key characteristics:
- Short Feed
- Material Buckling
- Slug Ejection
- Part
Ejection
- Nitrogen Loss in Cylinder
The types of sensor used vary by the job, with each tool being fitted
with the correct sensoring combination. The types of sensors can
vary, below is some examples.
- Diffuse Reflective
- Through Beam
- Proximity Sensor
- Fiber Optics
- Pressure Sensor
- Analog Sensor
Skill Metalforming Technologies is a member of the Edison
Welding Institute
EWI was instrumental in helping Skill become a world class welding
organization.
Signature Analysis was adopted by Skill, with EWI's assistance,
to ensure 100% weld integrity. Signature Analysis, at each weld cycle,
monitors
- Current
- Voltage
- Conductance
- Displacement
- Electrode Force
Signature Analysis can detect defects such as
- Missing components (Weld Nuts, Weld Studs)
- Cold welds
- Wrong Materials
Technology is the wave of the future, and Skill Metalforming Technologies
is at the forefront of the Stamping Industry.